In the metal spinning process, a metal sheet is flattened into a disc and spun around a mandrel to create symmetrical, spherical shapes. Metal spinning creates shapes like hemispheres, cones, dishes, domes, cylinders, and flanges. Stainless steel bowls, satellite dishes, and brass instruments, including trumpets, tubas, cornets, and gas cylinders, are some products made by metal spinning. Read More…
Metal Craft Spinning & Stamping Ltd.Buffalo, NY | 866-907-6333
With four decades of metal spinning experience, Metalcraft offers spinning, stamping and many other metal processing services in an endless number of shapes & sizes. As a metal spinner manufacturer, we work with brass, copper, aluminum, stainless steel and cold-rolled steel. With automatic & CNC lathes, our spinning services are cost-effective for any production volume and great for prototypes.$$$
Stuecklen Manufacturing CompanyFranklin Park, IL | 847-209-7341
Established in 1948, the Stuecklen Manufacturing Company offers expert hydroforming and metal spinning services. Our capabilities also include CNC machining, sheet metal forming, custom tooling, and metal finishing. Our company has experience designing automotive parts, military components, aviator parts, and other custom tools.$$$
Hy-Grade Metal Products Corp.Syracuse, NY | 315-475-4221
Hy-Grade Metal Products Corp. specializes in metal spinning and metal spinners to serve various industries. Serving the industry since 1918, we have been providing stainless steel metal spinning, aluminum metal spinning and metal spinnings of many exotic materials. Check out our website for more information. We look forward to working with you!$$$
Precision Wire Products, Inc.Blairsville, PA | 724-459-5601
Precision Wire Products designs wire products for the industrial sector. We specialize in filter wire cages, but we also have metal spinning, metal stamping, and CNC wire forming capabilities. Our clients trust us to design effective filter rings, baghouse components, wire display racks, filter bags, and more. We offer PVC vinyl and epoxy coatings for our custom products. Call us for more information!$$$
Ratliff Metal SpinningEnglewood, OH | 937-836-3900
Ratliff Metal Spinning is a full-service metal fabrication shop specializing in CNC metal machining services. We also offer custom tooling, fabrication, engineering, and warehousing services. We outsource coating, polishing, and laser-cutting services. Our customers respect and trust our professional expertise.$$$
Different Approaches to Metal Spinning
The following are some methods that metal spinners may employ in their procedures.
Computerized Numerical Control (CNC)
CNC metal spinning uses a lathe to automate and control the metal spinning procedure. Manual spinning and CNC metal spinning processes start similarly. First, the operator sets the workpiece on the CNC lathe drive and secures it with a pressure pad. Next, the settings for the forming process are programmed into the CNC machine. Finally, the workpiece is rotated and pressed against the mold when the lathe turns on. Like manual lathes, the CNC lathe's spinning force bends the metal piece into the mold's shape. CNC metal spinning is popular for its affordability, superior tensile strength, outstanding finishes, and refined grain structures.
Playback Numerical Control (PNC)
With PNC metal spinning, the operator manually shapes the workpiece using a joystick. Eventually, the planned piece is created. The machine then remembers and repeats the adjustments, copying the operator's movements. PNC metal spinning makes high-volume production more effective. In the replay mode, the lathe copies the original part precisely by repeating the forming process as many times as necessary. Finally, the operator mounts the blank on the lathe, initiating the playback cycle.
Hand Metal Spinning
The metal to be spun is placed on holders using a combination of talent and engineering. Then, a motor rotates the metal as a skilled individual molds it into the desired result.
The Metal Spinning Design Process
What is the object’s function?
Knowing the purpose of the workpiece will inform every step of the design process, and ensure final results genuinely meet the customer’s needs.
What material will work best for this metal spinning project?
The material used influences the way metal is spun. Designs could vary from being a millimeter thin or an inch thick. Manufacturers and clients should work together to choose the best material for the project.
Carefully consider the diameters.
It is common for metal-spun objects to be rolled into tubes. Metal spun objects have different thicknesses. Large corner radii will wear down the material slower than small corner radii. Larger corners are stronger and more cost-effective than tight corner radii.
Think About the Dimensions.
It’s crucial to plan out the required dimensions. Saving even a bit of material can result in huge financial savings for the project.
A metal-spun product doesn’t require a constant thickness throughout. However, the designer must specify an acceptable deviation from the true value.
Challenges faced by Metal Spinning Manufacturers
Shape and Size
In conventional or modern spinning processes, size and shape variaitons are limited. This makes it simpler to produce axially symmetrical and concentric forms. Shapes with dished heads, stepped edges, parabolas, funnels, cones, and hemispheres are easier to spin. Additionally, the diameter of the manufactured components is constrained. Using metal spinning to create irregular shapes is a nightmare.
Due to production constraints, rollers and spoons are popular tools when manufacturing metal spinning goods. Manufacturers must create unique tool components for bespoke productions to meet the necessary application requirements. This can entail creating a new mandrel. It would be pointless financially to develop all of this machinery and equipment to create a small number of products. It’s more cost effective to create large quantities of products for customized productions.
Errors are a part of every forming process, including the process of spinning metal. When a dent or crack develops during this process, it cannot be repaired. Repairing tiny flaws or imperfections can be costly. Additionally, before beginning the spinning process, a hardened metals must be subjected to heat treatment.
Choosing the Right Metal Spinners Supplier
To make sure you have the most constructive outcome when purchasing Metal Spinners from a Metal Spinners Company, it is important to compare at least 5 Manufacturers using our list of Metal Spinners companies. Each Metal Spinners Company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Metal Spinners business website using our patented website previewer to get an idea of what each business specializes in, and then use our simple RFQ form to contact multiple Metal Spinners companies with the same quote.